The Efficiency of Horizontal Sachet Packing Machines
Horizontal sachet packing machines are essential for packaging liquid and powder products across various industries. These machines are highly beneficial for manufacturers due to their efficiency and space-saving design. They provide excellent results by sealing products securely without requiring extra-large machinery or highly specialized operators. Simple to use and capable of boosting profits, these machines operate similarly to multilane pack machines but with some key differences. They utilize a large film roll with half-sliced packets, which are then filled and sealed. With a speed of about 80 cycles per minute per lane, they are incredibly efficient.
How to Operate a Horizontal Sachet Packing Machine
Operating a horizontal sachet packing machine is straightforward, thanks to its user-friendly features. Here are the steps to follow:
- Film Roll Setup: Begin by filling the roller with a single sheet of film, referred to as roll stock. The rolling material can vary based on industry needs, such as cellophane laminates, polyethylene, paper laminates, or foil laminates. The film roll is positioned at the rear of the machine on a spindle assembly. Motor-driven rollers can be used to unwind the film.
- Printing and Date Stamping: A printer or date stamping machine is attached to the setup. The film is fitted over the sliding roller, and a sensor ensures that the date is printed accurately. This step is crucial for maintaining product traceability and compliance with industry standards.
- Braking Rollers: The film then moves towards the braking rollers, which apply constant pressure to keep the film in place. This step ensures that the film remains correctly positioned during the packaging process. If the film shifts, sensors detect the misalignment and automatically correct it.
- Film Cutting: A round knife cuts the film, making both the back and front visible. The back section goes to the printer, while the front section folds to meet the divided part again. This precise cutting ensures that the sachets are formed correctly.
- Sachet Formation and Filling: The strips are shaped, and the sachets are formed. The machine then fills the sachets with the required product, ensuring an accurate and equal amount in each sachet. This step is critical for maintaining product consistency and quality.
- Sealing and Dispatching: Once filled, the sachets are sealed and dispatched through the open jaws. Each sachet is cut separately and is ready for distribution to customers. The sealing process ensures that the products are securely enclosed, maintaining their quality and integrity.
Conclusion
Horizontal sachet packing machines are among the best options for efficient and space-saving packaging. They simplify the packaging process, making it easy to pack products in limited space and time. By following the outlined steps, you can operate these machines effectively, ensuring high-quality packaging for your products. If you have any further questions or need assistance, feel free to reach out for expert advice.