Our advanced Coffee Stick Pack Packaging Line is purpose-built for coffee manufacturers producing single-serve 3-in-1 instant coffee and similar dry blend formulations. Engineered as a fully integrated two-stage system combining an auger filler stick pack machine with a Quadro VFFS secondary packaging machine, this line delivers precise dosing, consistent packaging quality, and seamless end-of-line automation—critical for brands competing in high-volume consumer coffee markets.
Auger Filler & Hygienic Design:
At the core of this line is a servo-driven auger filler specifically designed for free-flowing and blended powder products such as 3-in-1 instant coffee. What sets this system apart is the fully transparent plexiglass front and rear hopper covers, allowing operators to monitor product flow and filling performance in real time without interrupting production. When cleaning or product changeover is required, the covers demount quickly and tool-free—dramatically reducing downtime and ensuring that every contact surface can be properly inspected and cleaned. For powder products where cross-contamination and moisture ingress must be strictly controlled, this level of access is not a convenience—it is a necessity.
Quadro VFFS Secondary Packaging:
Once stick packs are produced, they are automatically conveyed to the integrated Quadro VFFS machine for secondary packaging. The Quadro is a robust, heavy-duty vertical form-fill-seal system designed for continuous multi-shift operation. Whether the requirement is a 10-pack, 20-pack, or custom count configuration, the Quadro handles bag forming, filling, and sealing with consistent accuracy and minimal film waste. Its structural rigidity and quality mechanical components make it a long-term production asset rather than a bottleneck.
Fully Integrated Line Control:
What truly differentiates this packaging line is the seamless integration between the two machines. Both the stick pack machine and the Quadro VFFS are connected under a unified control architecture—meaning the operator can manage, monitor, and adjust the entire production line from either touch panel. There is no need to walk between machines or coordinate settings separately. This significantly reduces operator fatigue, minimizes the risk of human error, and allows a single operator to oversee the full line with confidence.to end-of-line packaging—has been tailored to the specific product and operational requirements of the customer. We do not offer one-size-fits-all machines; we design solutions that fit your production reality.
Think “Simple” Features — Coffee Stick Pack Packaging Line:
- Operator-Friendly Architecture: Intuitive controls, accessible maintenance points, and clear process visibility keep downtime low and productivity high.
- Transparent Plexiglass Hopper Covers: Front and rear covers provide full visibility into the auger filling process during production, enabling real-time monitoring without interruption.
- Tool-Free Demountable Covers: Hopper panels detach quickly for cleaning and inspection, reducing changeover time and ensuring hygienic compliance.
- Precision Auger Filling: Servo-controlled auger dosing delivers consistent fill weights for 3-in-1 coffee blends and similar dry powder formulations.
- Robust Quadro VFFS Machine: Heavy-duty secondary packaging machine built for continuous operation, handling a wide range of bag sizes and pack count configurations.
- Unified Line Control: Touch panel on either machine gives full control over the entire line—reducing operator workload and simplifying shift management.
- Integrated Conveyor System: Stick packs transfer automatically from primary to secondary packaging, eliminating manual handling between stages.
- Custom-Built Engineering: Line configuration tailored to your specific coffee blend, stick pack format, and secondary packaging requirements.
This solution is ideal for coffee manufacturers looking to streamline single-serve production from powder dosing through to final consumer-ready packaging—without compromising on hygiene, consistency, or ease of operation. As with all Mentpack systems, every aspect of this line has been engineered around the real production demands of the customer, not adapted from a generic platform.
What are my advantages?
Transparent plexiglass hopper covers (front & rear)
Tool-free demountable hopper panels
Servo-driven auger filling system
High-precision powder dosing
Fully visible filling process during production
Robust Quadro VFFS secondary packaging
Wide range of secondary bag formats & pack counts
Automatic stick pack transfer conveyor
Single panel control for full line
User-friendly touchscreen interface
I/O test mode
Fully synchronized line motion
Easy sealing pressure adjustment
Premium global components
10-year PLC & HMI software warranty
Spare parts catalogue
What can I pack?
3-in-1 instant coffee blends
Instant coffee (pure & flavored)
Instant tea and herbal tea blends
Instant cocoa and chocolate drink mixes
Powdered milk and creamer
Sugar and sweetener sachets
Protein powder single-serve portions
Collagen powder sachets
Vitamin and mineral powder blends
Pre-workout and sports nutrition powders
Powdered dietary supplements
Baby formula and infant nutrition powders
Pharmaceutical powders (non-sterile applications)
Spice blends and seasoning sachets
Powdered soup and broth mixes
How fast I am?
Coffee Stick Pack: 45 Cycles/min
Quadro VFFS: 30 Cycles/min
Technical details
Min. pack width : 20mm.
Max. pack width: 200mm.
Min. pack length: 10mm.
Max. pack length: 180mm.
Max. roll width : 500mm.
Energy consumption : 4,5 kW/h
Air pressure : 6-8 Bar
Air consumption : 350 liter/min.
Electricity : 3P+N+PE 220 VAC/110VAC
Weight: 2400kg
* Above information can vary according to product type, project details and special occasions. This line can also be configured for liquid and semi-liquid products including energy gels, syrups, and functional shots — contact us to discuss your specific formulation and packaging requirements.